NSS Neutral Salt Spray Test a sustainable test method for corrosion

In a world where sustainability and long-lasting product performance are becoming increasingly important, corrosion resistance plays a crucial role in the assessment of materials and coatings. At MME Group, we are committed to ensuring the corrosion resistance of materials. Our Metallurgical Laboratory conducts various tests to evaluate the sensitivity of materials, including the NSS (Neutral Salt Spray) Salt Spray Test. This testing method allows us to examine and assess the quality and durability of coatings and metal surfaces.

The salt spray test assists in selecting materials and coatings that contribute to reduced maintenance, longer lifespan, and ultimately a lower environmental impact. This is especially important for sectors such as the shipping, offshore, automotive, aerospace and construction industries, where protecting metal surfaces against corrosion is crucial. Thus, the salt spray test provides valuable insights for designers, manufacturers, and sustainability experts who strive for robust, future-proof solutions.

What is a NSS Salt Spray Test?

The NSS Salt Spray Test, also known as the salt spray test (according to standards such as ISO 9227 or ASTM B117), is a widely used accelerated corrosion test that provides insight into a materials or surface's resistance to rust formation under aggressive environmental conditions.

The NSS Salt Spray Test simulates the effects of seawater vapors and atmospheric conditions that lead to corrosion on materials. In this test, test specimens are exposed to an artificially created salt spray environment within a specialized salt spray chamber. This is intended to replicate the effects of prolonged exposure to moisture and salt.

The primary aim of the NSS Salt Spray Test is to evaluate the quality of corrosion protection of materials, such as paint or galvanization layers. The test is ideal for assessing products intended for use in humid or marine environments.

To indicate how effective coatings are (for example, alternatives to zinc coatings), product descriptions often specify how long it takes (e.g., > 1000 hours) before corrosion occurs in a salt spray test.

However, the NSS Salt Spray Test is not intended to predict how long it will actually take for corrosion to occur in practice. The salt spray test is also conducted to check stainless steel products for iron contamination (as an alternative to, for example, the Ferroxyl test) and to verify whether laser markings cause corrosion. In this case, the test duration is short, typically around 48 hours.

How is a NSS Salt Spray Test conducted?

ISO 9227 is a widely used international standard that defines the conditions and procedures for salt spray tests. This standard provides a standardized method for conducting the test, ensuring that the results are comparable worldwide. The test according to ISO 9227 is carried out as follows:

  1. Test setup: The test samples are placed in a salt spray cabinet that provides a controlled environment. It is maintained at a specific temperature, standard 35°C, with humidity above 95%. A solution of sodium chloride (NaCl) is continuously atomized in the cabinet.
  2. Time and exposure: The test specimens are exposed to the salt spray for a predetermined period. This can vary depending on the test requirements, but the exposure time is often measured in hours or days.
  3. Evaluation of corrosion: During or after the test, the material is assessed based on the degree of corrosion, which can range from rust formation to the peeling of the coating. The results are classified according to the amount of damage the surface has sustained.

Advantages of the Salt Spray Test

The advantage of the salt spray test is that it allows for an assessment of corrosion resistance within a relatively short period. Although predictions about real-life scenarios cannot be made based on the test results, it does provide a way to compare materials and coatings with each other.

Expertise of MME Group

By choosing MME Group, you opt for a multidisciplinary specialist with decades of experience in Inspection, Non-Destructive Testing (NDT), and Corrosion Prevention. Additionally, MME Group has a Metallurgical Laboratory for determining material properties.

The salt spray test can be utilized as part of quality control. For instance, we have customers who take samples from large batches of stainless steel products. These randomly selected products are exposed to the salt spray for 2x24 hours and are then visually assessed. The acceptance criterion is that no brown corrosion products should be observed.

In another project, we subjected piston rods from hydraulic cylinders to the salt spray test. Various (hard) chrome-plated piston rods of different material types and suppliers were tested to determine which piston rod remained free from corrosion damage for the longest time.

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Please contact us if you would like to know more about the possibilities of the NSS Salt Spray Test.

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